Maintenance Strategy for the Old Lathe Machine in Teaching Workshops at  Technical Vocational Education Training Institutes

Razni Khalid; Mohd Yusof Md Daud; Noremylia Mohd Bakhori; Rozita Razali

doi:10.21834/e-bpj.v10iSI24.6378

Authors

Razni Khalid Vocational and Technical Division, Majlis Amanah Rakyat (MARA), Kuala Lumpur, Malaysia
Mohd Yusof Md Daud Faculty of Artificial Intelligence, Universiti Teknologi Malaysia, Kuala Lumpur, Malaysia
Noremylia Mohd Bakhori Faculty of Artificial Intelligence, Universiti Teknologi Malaysia, Kuala Lumpur, Malaysia
Rozita Razali Vocational and Technical Division, Majlis Amanah Rakyat (MARA), Kuala Lumpur, Malaysia

DOI:

https://doi.org/10.21834/e-bpj.v10iSI24.6378

Keywords:

TVET, TPM, OEE, Strategy

Abstract

The TVET workshop equipments for machining should be in a state of high readiness. However, due to inadequate machine care and maintenance procedures, the performance and readiness of this training equipment fall short of industry standards. This study aims to develop a framework strategy for Total Productive Maintenance (TPM) for TVET institutions. The critical success factors of maintenance strategy were identified using the Delphi and Analytical Hierarchy Process (AHP) methodologies. Subsequently, Interpretive Structural Modelling (ISM) was utilised to develop a new maintenance framework strategy. The use of Overall Equipment Effectiveness (OEE) to evaluate maintenance strategy performance indicates a significant improvement.

References

Abhishek, J., Bhati, R.S., & Singh, H. (2014) Total productive maintenance (TPM) implementation practice: A literature review and directions, International Journal of Lean Six Sigma, 5 (3), 293-323.

Ali, H. & Wedley, W. C. (2004) Maintenance management – an AHP application for centralization/decentralization, Journal of Quality in Maintenance Engineering, 10, 116-25.

Barrios, M., Guilera, G., Nuño, L. & Gómez-Benito, J. (2021) Consensus in the delphi method: What makes a decision change? Technological Forecasting and Social Change, 163, 120484.

Caleb, E. & Deebom, T. M. (2023) Integration of Autonomous and Planned Total Productive Maintenance Techniques in Technical Colleges for Effective Maintenance of Training Equipment, Ibadan Journal of Educational Studies, 19(1), 43-50.

Chen, C. (2012). The application of interpretive structural modeling method to develop verity design solution of case host preference-based products: a case study of Razor. Journal of Theoretical and Applied Information Technology, 35(1), 1.92-99.

Eghan, G. E. (2014) Maintenance management of Educatioanal infrastructure in Ghana: development of a framework for Senior High Schools. Master of Philosophy in Building Technology.

Faisal, M. N. & Talib, F. (2016) Implementing traceability in Indian food-supply chains: An interpretive structural modeling approach. Journal of Foodservice Business Research, 19(2), 171-196.

Fathi, M., Ghobakhloo, M. & Anna, S. (2019) An Interpretive Structural Modeling of Teamwork Training in Higher Education, Educ. Sci, 9(1), 16.

Guofeng, M., Jia, J., Ding, J., Shang, S. & Jiang, S. (2019) Interpretive Structural Model Based Factor Analysis of BIM Adoption in Chinese Construction Organizations. Sustainability, 11(70), 1982.

Gurbeta, L., Alic, B., Dzemic, Z. & Badnjevic, A. (2018). Testing of dialysis machines in healthcare institutions in Bosnia and Herzegovina [Conference session]. EMBEC & NBC 2017. EMBEC NBC 2017 Singapore: Springer.

Hernadewita, Hermiyetti, Hendra, Syukriah, Astari, R., Surbakti B. & Marizka, D. A. (2019) IOP Conf. Series: Materials Science and Engineering 505, 012052.

Hong, C. M., Ch’ng, C. K. & Roslan, R. N. (2022) Application of the analytic hierarchy process (AHP) on factors that affect students' enrollment in TVET based on TVET instructors and students' perspectives. Journal of Language and Linguistic Studies, 18(1), 761-774.

Jana, S., Stofkova, M. K. K. R., Malega, P. & Binasova, V. (2022) Use of the Analytic Hierarchy Process and Selected Methods in the Managerial Decision-Making Process in the Context of Sustainable Development. Sustainability, 14(18), 11546.

Jayaswal, P., Wadhwani, A.K., & Mulchandani, K. (2008) Machine fault signature analysis, International Journal of Rotating Machinery, 1(10), 1-10.

Joseph, A.I. (2019). An analytic hierarchy process model approach to selecting a maintenance strategy for a new nuclear power plant.

Kapuyanyika, M. & Suthar, K. (2018) To Improve the Overal Equipment Effectiveness of Wheel Surface Machining Plant of Railway Using Total Productive Maintenance. International Journal of Scientific Research in Science and Technology IJSRST, 6(5), 1860-1874.

Korgal, R.V., Badiger, A.S. & Barutzki, R. (2019) TPM implementation requirements and developing a TPM implementation methodology for an educational institution: a case study. International Journal of Business and Systems Research, 13(2), 181-202.

Motaki & Oualid, K. (2017) ERP selection: A step-by-step application of AHP Method. International Journal of Computer Applications, 176(7), 15-21.

Nallusamy, S. (2016) Enhancement of productivity and efficiency of CNC machines in a small-scale industry using total productive maintenance. International Journal of Engineering Research in Africa, 25, 119-126.

Patel, M., Kapadia, R. & G. Joshi. G. (2016) Improvement of Overall Equipment Effectiveness of CNC Lathe Machine. International Journal of Engineering Science and Computing, 6(11), 3491-3494.

Poduval, P. S., Pramod, V. R. & Jagathy, R. V. P. (2015). Interpretive Structural Modeling (ISM) and its application in analyzing factors inhibiting implementation of Total Productive Maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331.

Shyamkumar, K. (2014) OEE an effective tool for TPM implementation-A case study. Asset Management & Maintenance Journal, 27(5), 46.

Taherdoost, H. (2017) Decision Making Using the Analytic Hierarchy Process (AHP); A Step-by-Step Approach. International Journal of Economics and Management System, 2. 244-246.

Wang, L., Chu, J. & Wu, J. (2007) Selection of optimum maintenance strategies based on a fuzzy analytic hierarchy process. International Journal of Production Economics, 107(1), 151-163.

Yadav, D. K. & Barve, A. (2015) Analysis of critical success factors of humanitarian supply chain: An application of Interpretive Structural Modeling. International journal of disaster risk reduction, 12, 213-225

Yadav, S. & Sharma, A. (2017) Modelling of enablers for maintenance management by ISM method. Ind Eng Manage. 6(1), 1-12.